HTRI Certified Design

    Precision Thermal Design
    of Shell & Tube Exchangers

    We use HTRI software to deliver TEMA-standard thermal ratings. Optimized for heat transfer efficiency and pressure drop constraints.

    Design & Simulation

    Building from Scratch

    Complete thermal design for new equipment. We iterate geometry to find the most efficient shell & tube configuration for your specific process duty.

    Rating & Revamp

    Optimizing the Old

    Performance validation for existing exchangers. We analyze fouling, check standard margins, and simulate new process conditions for revamps.

    Engineering Capabilities

    Certified expertise in thermal and mechanical constraints.

    HTRI Xchanger Suite 9.0

    Licensed users of Version 9.0. We utilize Xist for rigorous incremental analysis and predictive simulation, ensuring theoretical values match real-world plant performance.

    TEMA Standards

    Full compliance with TEMA (R, C, B) classes. We optimize baffle spacing, tube layout, and shell type (E, F, G, H, J, K, X).

    Mechanical Design

    Comprehensive mechanical consideration for tube sheets, baffles, and tie rods. We ensure structural integrity alongside thermal performance.

    From Process Data
    to Final Datasheet

    1

    Input Analysis & Validation

    We validate physical properties, check Fouling Factors, and assess allowable pressure drops against process criticality.

    2

    Thermal Simulation (HTRI Xist)

    Iterative design to optimize Rho-V², check Baffle cuts, and prevent acoustic resonance issues.

    3

    Optimization & Deliverables

    Balancing Heat Transfer Coefficient vs Pumping Cost. Delivering a TEMA Class R/C/B Datasheet.

    Pricing Model

    ₹10k - 25k/ thermal run

    Pricing varies based on complexity (Phases, Mixture, Geometry).

    PDF Datasheet (TEMA Format)
    HTRI Native File (.htri)
    Vibration Analysis Report (Xvib)
    Free Revision (Geometry Tweaks)

    Beyond Design: Fabrication Support

    We don't leave you with just thermal design. We connect you with our vetted network of Heat Exchanger Fabricators who understand our designs and can build them to TEMA class precision.

    Material Procurement
    Machining & Drilling
    Welding & Assembly
    Hydro-Testing